mechanical and electronic energy storage module disassembly method diagram

Battery pack recycling challenges for the year 2030: Recommended solutions based on intelligent robotics for safe and efficient disassembly ...

The main recycling process was divided into three parts: automatic disassemble process, residual energy detection, and second utilization as well as chemical recycling. Based on the above research gaps, a qualitative framework of UR5 robots for safe and fast battery recycling, residual energy detection, and secondary utilization of retired …

(PDF) Battery pack remanufacturing process up to cell level with ...

Demand for lithium-ion batteries (Li-Ion batteries or commonly referred as LIBs) is growing. These batteries are used in electric vehicles (EVs), mobility applications (e.g., e-bikes, …

End-of-life electric vehicle battery disassembly enabled by …

It is an intuitive method to represent the disassembly process of an EoL product [69]. Fig. 6 (a) and (b) show an EoL EV LIB and its AND/OR graph for disassembly [70]. Download : Download high-res image (2MB) Download : Download full-size image Fig. 6. [70].

Robotised disassembly of electric vehicle batteries: A systematic …

Abstract. This review examines the robotic disassembly of electric vehicle batteries, a critical concern as the adoption of electric vehicles increases worldwide. This work provides a comprehensive overview of the current state of the art in robotic disassembly and outlines future directions for research and policy in this essential area.

Selective disassembly planning for waste electrical and electronic equipment with …

designed a systematic framework of the sequencing of disassembly for electronic products at the ... [21][22][23] (e.g., AND/OR method, Petri net, component-fastener diagram method), which is ...

Energy consumption and profit-oriented disassembly line balancing for waste electrical and electronic equipment …

Disassembly energy consumption is the primary embodiment of the environmental impact (Gao et al., 2018), so it is necessary to reduce energy consumption during disassembly operations. Compared with the normal disassembly mode, the destructive disassembly operation chooses different disassembly tools, which can …

Robotic Disassembly of Electric Vehicles'' Battery Modules for …

Energies 2022, 15, 4856. Abstract: Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers. Dangers associated with high voltage and thermal runaway make a robotic system suitable for the automated or semi-automated …

Electronic module assembly

Electronic module assembly techniques. Electronic module assembly techniques depend on the usage of the type of electronic components (as depicted in Section 2.3). Thus, THDs are assembled applying the THT process chains, SMDs the SMT and unhoused, bare dies are bonded by dedicated interconnection techniques onto the …

Preprocessing of spent lithium-ion batteries for recycling: Need, methods…

1. Introduction Demand for lithium-ion batteries (LIBs) increased from 0.5 GWh in 2010 to approximately 526 GWh in 2020 and is expected to reach 9,300 GWh by 2030 [1, 2].The technology has inherent advantages compared to …

Thermal energy storage technologies and systems for concentrating …

This paper presents a review of thermal energy storage system design methodologies and the factors to be considered at different hierarchical levels for concentrating solar power (CSP) plants. Thermal energy storage forms a key component of a power plant for improvement of its dispatchability.

A lifetime optimization method of new energy storage module based on new artificial fish swarm algorithm …

At present, there are many energy storage system optimization studies. For example, Liu et al. 6 uses composite differential evolution algorithm to optimize energy storage system energy balance, Ma et al. 7 uses particle swarm optimization algorithm to obtain the optimal operation strategy of energy storage battery, Terlouw et al. 8 uses the …

Optimal location and sizing of energy storage modules for a smart electric ship power system …

Due to the shipboard ESS sizing problem with optimal energy management strategy involving too many variables, parameters, and specific constraints, some studies [21] [22][23] proposed the two ...

Design for Assembly and Disassembly of Battery Packs

disassembly and modularity point of view to establish what solutions are of interest. Based on the evaluation, an "ideal" battery is developed with focus on the hardware, hence the …

Energies | Free Full-Text | Robotic Disassembly of Electric Vehicles’ Battery Modules …

Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers. Dangers associated with high voltage and thermal runaway make a robotic system suitable for the automated or semi-automated disassembly of EV batteries. In this paper, …

Optimization of Disassembly Strategies for Electric Vehicle Batteries

Here, there are two methods to perform incomplete disassembly: (1) the selective method and (2) the unrestricted method. The selective method means that specific components are selected to be disassembled. Subsequently, the disassembly planner needs to calculate a strategy for the optimal extraction of these parts.

Design for Disassembly for Remanufacturing: Methodology and …

Abstract. Remanufacturing has become a major aspect of life cycle engineering. Methodologies have been proposed on the optimal ways to disassemble a product in terms of sequence planning and hierarchical modular modelling. New technologies, e.g., the use of smart materials, have enabled fasteners to be removed …

Operation optimization for gas-electric integrated energy system with hydrogen storage module …

A single energy development model will not meet the requirements of the energy revolution in terms of ensuring energy security, improving energy efficiency, and promoting new energy consumption. Hydrogen can strengthen the interaction between renewable energy and various energy sources, and realize the time-space conversion …

Mechanical Energy Storage

Introduction. Mechanical energy storage, which is based on the direct storage of potential or kinetic energy, is probably one of the oldest energy storage technologies, along with thermal storage. Unlike thermal storage, mechanical energy storage enables the direct storage of exergy. An attractive feature of the various types of mechanical ...

Robotic Disassembly of Electric Vehicles Battery Modules for …

Energies 2022, 15, 4856. Abstract: Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians ...

The research progress on recycling and resource utilization of waste crystalline silicon photovoltaic modules …

It is evident from the diagram that pyrolysis, mechanical processing, chemical treatment, among others, are commonly utilized methods for recycling waste crystalline silicon photovoltaic modules. This study will also elucidate the current status of waste crystalline silicon photovoltaic module recycling through an exploration of these …

Schematic diagram describing our procedure for the disassembly of a... | Download Scientific Diagram …

Since the expensive part of a lithium-ion battery is the metal(s) incorporated into the cathode, initial methods for dealing with spent lithium-ion batteries focused on extracting those metals ...

a) cylindrical cell, b) prismatic cell, c) pouch cell | Download Scientific Diagram …

This effect is known as cell respiration and should be taken into account especially in module design as well as assembly and disassembly due to the occurring mechanical tensions [22].

Redesigned and remanufacturable battery module [8] …

applications that include grid-level energy storage systems, portable electronic devices and ... to complete some simple and mechanical disassembly tasks based on a platform of robot-assisted ...

A novel knowledge-driven flexible human–robot hybrid disassembly line and its key technologies for electric …

In order to meet the needs of safe, efficient and flexible disassembly, the disassembly methods of EVBs urgently need to be changed from manual disassembly to automatic and intelligent disassembly. In order to realize the intelligent disassembly of EVBs under an unstructured disassembly environment, we propose a knowledge-driven …

(PDF) Design for Disassembly for Remanufacturing: Methodology and Technology …

deployed. Design for Disassembly should constitute three aspects. (Figure 2), namely the adoption of suitable methodologies, implementation of technologies and incorporation of human. factors ...

Energies | Free Full-Text | Integrated Risk-Aware Smart Disassembly Planning for Scrap Electric …

With the increase in the production of electric vehicles (EVs) globally, a significant volume of waste power battery modules (WPBM) will be generated accordingly, posing challenges for their disposal. An intelligent scrap power battery disassembly sequence planning method, integrated with operational risk perception, is proposed to …

Disassembly Automation for Recycling End-of-Life Lithium-Ion …

Disassembly Automation for Recycling End-of-Life Lithium-Ion Pouch Cells. —Department of Mechanical Engineering, Virginia Tech, Blacksburg, VA 24060, USA. Rapid advances in the use of lithium-ion batteries (LIBs) in consumer elec-tronics, electric vehicles, and electric grid storage have led to a large number of end-of-life …

Robot Assisted Disassembly for the Recycling of Electric Vehicle Batteries…

Tel.: +49-531-391-7151; fax: +49-531-391-5842. E-mail address: [email protected] Abstract The rising number of electric vehicles (EV) will eventually lead to a comparable number of EV batteries reaching their end-of-life (EOL). Efforts are therefore being made to develop technologies and processes for recycling, remanufacturing and reusing EV ...

(PDF) Electric Propulsion Naval Ships with Energy Storage Modules through AFE Converters …

This paper proposes a novel elec tric propulsion system for naval ships, which consist s of Acti ve Fron t End (AFE) converter s. directly con nected to battery Energy Stor age Modules (ESMs ...

Battery pack disassembly classification process

This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling.

Schematic diagram describing our procedure for the …

In this study, we propose a high-efficiency, low-energy, and environmentally friendly method using organic acids to separate cathodic black mass from the aluminium current collector.

Multi-Method Model for the Investigation of Disassembly …

This paper aims to develop a multi-method self-configuring simulation model to investigate disassembly scenarios, taking into account battery design as well …

Energy consumption and profit-oriented disassembly line balancing for waste electrical and electronic …

Generalized disassembly problems consist of many aspects, for instance, disassembly sequence planning (Güngör and Gupta 1998;Rickli and Camelio 2014;Tian et al. 2018;Xu et al. 2020;Zhu et al ...

Research of Disassembly Modeling Method of End-of-Life …

In this paper, a semantic modelling method is proposed. Through depth image and colour image, the three-dimensional parameters of EOL (end of life) products can be obtained in each disassembly operation. Then, the semantic model is matched from the semantic library according to the three-dimensional parameters to create a real-time …

Multi-objective optimisation for cell-level disassembly of waste power battery modules …

This study makes a new contribution to the disassembly method of waste power battery modules for reuse. First, this study innovatively designed a disassembly line for power battery modules based on human-machine hybrid mode, which assigns harmful and complex parts to robots and humans, respectively.

Utility-scale battery energy storage system (BESS)

utility-scale battery storage system with a typical storage capacity ranging from around a few megawatt-hours (MWh) to hundreds of MWh. Different battery storage technologies, …

Intelligent disassembly of electric-vehicle batteries: a forward …

This paper provides a state-of-the-art review and forward-looking perspective of EV-LIB intelligent disassembly. The contributions of this work include three aspects: 1) The value of AI''s application in EV-LIB disassembly is evaluated and confirmed through a systematic review. The review shows that AI could benefit the whole EV-LIB …